Lineman Power Monitors

WARCO LINEMAN
Power monitors are solid-state electronic monitoring and control units, specially designed to protect valuable pump equipment against irregular operating conditions like dry running, cavitation and impeller jamming. If such an event occurs, the monitor will sound an alarm and automatically shut down your system, preventing chemical spillage or damage to costly equipment.

LINEMAN power monitors use the motor as a sensor, observing for specific changes in electrical current that indicate an impending hazardous condition. By eliminating the need for additional mechanisms or sensors to be installed within the driven process, LINEMAN monitors can reduce the risks of contamination and leakage caused by breaches in the system.

In addition to detecting and preventing equipment damage, these state of the art control units provide accurate measurement of power consumption and/or motor output.

The LINEMAN LM-5, LM-6 and LM-7 units can also be interfaced with process control applications to provide feedback on changes in operating conditions such as fluid viscosity or system pressure, for reliable automatic process control.

All LINEMAN power monitors are compact and lightweight, and can be mounted to standard 35mm DIN rails as specified by DIN 46277.

LM-3 Model

The LINEMAN LM-3 power monitor is a single-function unit, intended for applications that demand safeguard against a specific operational hazard. Ideal for protection of centrifugal pumps against dry-running, the LM-3 is a cost-effective monitoring solution for machine builders and OEMs. For more advanced multi function load monitoring, see the LM-5, LM-6 and LM-7. 

• Lightweight, small footprint design easily fits into most any electrical power cabinet. 
• Mounts onto a standard 35mm DIN rail (DIN 46277). 
• Easy installation and set up within minutes - no sensors to install. Alarm sets at the push of one key. 
• Digital display provides clear readout at all times. 
• Provides consistent sensitivity across the complete load range of the pump motor. 
• Single trip switch can be set to sound an alarm and stop the pump automatically in event of either over- or under-load condition 
• Operates on 50 or 60Hz AC. 
• CE, cUL and UL approved (up to 600 V). 
  
  

TECHNICAL SPECIFICATIONS

• Encapsulation class/Fitting: IP20/35 mm DIN-rail 46277
• Power consumption/Fuses: Max 3W/max 10A 
• Voltage: 1x100-240 and 3x100-600 3x600-690 VAC 
• Frequency 50 or 60Hz 
• Relay output 5A/240VAC Resistive, 1.5A/240VAC Pilot duty/AC12 
• Current input: Up to 50A with transformer CT010, CT025, CT050 
• Digital input: External reset, Max 240VAC or 48VDC, High: >24VAC/DC, Low: >VAC/DC 
• Approved: CE (up to 690VAC) and cUL (up to 600VAC)

Dimensions (WxHxD):
1.77” x 3.54” x 4.53” 
(45 x 90 x 115mm)
Weight:
10.5oz. (0.3kg)
Supply Voltage:
1x100-240 VAC (+/- 10%)
3x100-690 VAC (+/- 10%)
Operating Temperature:
-4°F to +122°F
(-20°C-+50°C)

LM-5 Model

The LINEMAN LM-5 power monitor is a programmable, multi-function unit, specially designed for use with critical processes which require exacting performance specifications. Multiple control function settings and pre-critical alarms ensure that your costly equipment will be protected from damage due to irregular operating conditions. 

Lightweight, small footprint design easily fits into most any electrical power cabinet.

• Mounts onto a standard 35mm DIN rail (DIN 46277). 
• Easy installation and set up within minutes - no sensors to install. Alarm sets at the push of one key. 
• Provides consistent sensitivity across the complete load range of the pump motor. 
• Digital display provides clear readout at all times. 
• Motor shaft power is displayed as % of rated power in kW. 
• Hysteresis function allows for integration into process control applications. 
• Two programmable power limits provide over- or under-load monitoring and control 
• A low-power condition sounds an alarm and stops the pump in the event of dry running, over-pressurization, high-head cavitation or low or blocked flow. 
• A high-power condition sounds an alarm and stops the pump in the event of unstable or excessive flow rates, cavitation, or jammed impeller. 
• Ts and Tr delay functions allow for sensitivity adjustment and eliminate false trips. 
• Can be remote reset, alarm blocking and peak detect capabilities 
• Operates on 50 or 60Hz AC. 
• CE, cUL and UL approved (up to 600 V)

Dimensions (W x H x D):
2.1" x 4.3" x 3"
(56 x 110 x 75 mm)
Weight:
0.5 kg (1 lb.)
Supply voltage:
3 x 220 VAC (+/- 10%)
380 VAC (+/- 10%)
460 VAC (+/- 10%)
575 VAC (+/- 10%)
Operating temperature:
5°F to +122°F
(-15° C to +50° C)

LM-6 Model

The LINEMAN LM-6 power monitor is a fully programmable, multi-function unit, specially designed for use with critical processes which require exacting performance specifications. Multiple control function settings and pre-critical alarms ensure that your costly equipment will be protected from damage due to irregular operating conditions.
 
Lightweight, small footprint design easily fits into most any electrical power cabinet.

• Mounts onto a standard 35mm DIN rail (DIN 46277). 
• Easy installation and set up within minutes - no sensors to install. Alarm sets at the push of one key. 
• Provides consistent sensitivity across the complete load range of the pump motor. 
• Digital display provides clear readout at all times. 
• Motor shaft power is displayed as % of rated power. 
• Analog signal output (4-20mA) allows for integration into monitoring applications. 
• Dual SPNC alarm relays with programmable polarity allow for integration into process control applications. 
• Hysteresis function allows for integration into process control applications. 
• Two programmable power limits provide over- or under-load monitoring and control. 
• A low-power condition sounds an alarm and stops the pump in the event of dry running, over-pressurization, high-head cavitation or low or blocked flow. 
• A high-power condition sounds an alarm and stops the pump in the event of unstable or excessive flow rates, cavitation, or jammed impeller. 
• Ts and Tr delay functions allow for sensitivity adjustment and eliminate false trips. 
• Phase-error alarm warns of deviations in AC power. 
• Operates on 50 or 60Hz AC. 
• CE, cUL and UL approved (up to 600 V)

Dimensions (W x H x D):
2.1" x 4.3" x 3
"(56 x 110 x 75 mm)

Weight:
0.5 kg (1 lb.)
Supply voltage:
3 x 220 VAC (+/- 10%)
380 VAC (+/- 10%)
460 VAC (+/- 10%)
575 VAC (+/- 10%)
Operating temperature:
5°F to +122°F
(-15° C to +50° C)